Product Description
Our company is known for making superior quality die face cutting blades. These are best suitable for quick cuts, a tangential knife, a rotary blade cutter, and creating fold lines. In addition to this, our offerings are also employed when working with materials such as corrugated cardboard, composites, rubber, cork, and filters. The said products are also utilized for evenly cutting thick metal and lumber. Die face cutting blades can do crosscutting of both ferrous and non-ferrous materials. Our offerings improve the process of making cabriole legs. These are also efficient in cutting irregular shapes and providing smoothest cuts.
Optimized for Die Face PelletizingThese blades are specifically engineered for rotary and flexible cutting applications in die face pelletizer machines. Their high wear resistance, dimensional accuracy, and mirror polished surfaces ensure minimal material build-up, supporting high-throughput and continuous industrial operations. The customizable design adapts to various pelletizer models, enhancing compatibility and process efficiency.
Precision Manufacturing and DurabilityManufactured using premium High Speed Steel (HSS) or Tungsten Carbide, each blade undergoes precise grinding and stringent quality checks to achieve tight dimensional tolerances and optimal sharpness. With a hardness range of HRC 5565 and robust rust protection, the blades maintain performance integrity even in challenging, high-temperature settings.
FAQs of Die Face Cutting Blades:
Q: How are Die Face Cutting Blades used in pelletizing processes?
A: Die Face Cutting Blades are mounted to rotary cutter assemblies in die face pelletizer systems. As extruded plastic, rubber, or polymer strands emerge from the die head, these blades rotate or move flexibly to granulate the strands into uniform pellets. Their sharpness and precision minimize fines and ensure efficient production.
Q: What applications are these cutting blades suitable for?
A: These cutting blades are ideal for granulating and cutting a variety of extruded materials, including plastics, polymers, and rubber, making them suitable for use in die face pelletizers, extruders, and related industrial equipment involved in high-capacity pellet manufacturing.
Q: When should Die Face Cutting Blades be replaced?
A: Replacement is necessary when a drop in cutting efficiency, increased fines, or surface defects in pellets are observed. The blades are designed to be interchangeable for quick replacement, supporting minimal machine downtime during maintenance.
Q: Where can customized die face blades be ordered?
A: Custom shapes, sizes, and mounting holes for die face cutting blades can be requested directly from the manufacturer, exporter, or supplier. These blades are manufactured and exported from India, serving international and domestic markets.
Q: What benefits do mirror polished blades provide?
A: Mirror polishing significantly reduces material adhesion, which means less residue build-up and smoother cutting surfaces. This enhances product quality and reduces cleaning and maintenance time.
Q: How does the blade material impact longevity and performance?
A: Blades crafted from High Speed Steel (HSS) or Tungsten Carbide offer superior hardness, wear resistance, and durability. They withstand high temperatures and aggressive processing environments, ensuring a long lifespan and consistent pellet quality.
Q: What is the manufacturing process for ensuring blade accuracy and fit?
A: Blades undergo precision machining and grinding to achieve tight dimensional tolerances. Each blade is quality-checked for accurate fit and sharpness, ensuring reliable performance and compatibility with various die face pelletizer models.